JACKETED GLASS REACTOR

Borosilicate glass reactors provide a unique advantage in modern chemical synthesis—the ability to visually monitor reactions in real-time. Unlike metal or opaque vessels, these chemical reaction vessels ensure full visibility, crucial for research, scale-up trials, and quality control. However, traditional heating methods in glass reactors often compromised this visibility.

This led to the innovation of the jacketed glass reactor—a highly efficient system that maintains the benefits of borosilicate transparency while offering precise thermal control.

Jacketed Glass Reactor – Precision, Control & Clarity for Advanced Chemical Processing

Crafted from premium Borosilicate Glass 3.3 for exceptional visibility, thermal resistance, and operational efficiency from lab-scale synthesis to pilot-scale production.

Overview

What is a Jacketed Glass Reactor?

A jacketed glass reactor is a process vessel designed for precise thermal control during chemical reactions with an integrated external glass jacket. This jacket forms a completely separate chamber around the main reaction vessel, allowing a heating or cooling fluid (such as water, oil, or glycol) to circulate without direct contact with the reactants inside.

The heat transfer occurs through the borosilicate glass wall, ensuring uniform temperature distribution and excellent chemical resistance. Inlet and outlet nozzles are provided on the jacket for media flow, and an additional venting nozzle can be added as required.

All nozzles are equipped with standard M16/M30 fittings, allowing easy integration with internationally recognized temperature control units (TCUs) for automated thermal management.

At AAROHI SCIENTIFIC, our borosilicate glass reactors combine visibility, chemical resistance, and robust construction to meet the demands of research, scale-up, and small-batch production environments.

Single vs. Double Jacketed Glass Reactors

We offer both single jacketed and double jacketed glass reactors, tailored to specific process needs:

  • Single Jacketed Reactor: Ideal for typical laboratory and pilot-scale reactions where temperature control is the main objective.

  • Double Jacketed Reactor: Designed for enhanced insulation, the second jacket minimizes heat loss and maintains stable operating conditions. These are particularly useful in extreme temperature processes or where long reaction times are involved.

Key Features & Benefits

Designed for Precision & Performance

  • Temperature Control: Range from -60°C to +200°C with seamless integration to TCUs

  • Vacuum & Pressure Handling: Operates under full vacuum to slight overpressure (up to +0.5 bar)

  • Material: High-purity Borosilicate Glass 3.3, PTFE, SS316L components

  • Capacities: Standard sizes: 5L / 10L / 20L / 30L / 50L / 100L – Custom options available

  • Visibility: Full transparency allows real-time observation of reactions

  • Scalability: Ideal for process development, scale-up trials, kilo lab use

  • Customization: Modular design with multiple port options, sampling devices, condensers, pH sensors, solid feeding nozzles, and more

Technical Specifications

Technical Details

FeatureSpecification
Reactor Volume5L to 100L (custom sizes up to 200L)
Pressure-1.0 bar to +0.5 bar
Temperature Range-60°C to +200°C
MaterialBorosilicate Glass 3.3, PTFE, SS316L
Jacket TypeSingle / Double
StirringOverhead motor, ATEX optional
SealingDry running mechanical seal
MountingSS304 frame with casters and vibration-dampers

Custom Engineered Chemical Reaction Vessels for Your Process

Every jacketed glass reactor system we manufacture is built to meet specific process requirements. From pharmaceutical R&D to kilo labs and pilot plant chemical synthesis, our team can design pilot plant glass reactor fully customized solutions.

Standard units are available for general reactions up to 100 litres, while custom-engineered systems can scale much further with integrated accessories like vacuum adapters, reflux setups, and additional instrumentation.

Applications

Widely Used Across Industries

  • Fine Chemical Synthesis

  • API & Pharmaceutical R&D

  • Crystallization & Separation

  • Process Scale-Up

  • Catalyst Testing

  • Pilot Plant Studies

  • Cryogenic Reactions

  • Material Science

Customization Options

Tailored to Your Process Needs

  • Condensers (Coil, Liebig, Allihn)

  • Rectification Columns with Packing

  • Vacuum Adapters & Gas Feed Ports

  • Sampling Valves

  • Solid Addition Funnels

  • pH Monitoring Probes

  • CIP (Clean in Place) Compatible Designs

  • Explosion-Proof (ATEX) Configurations

Why Choose Aarohi Scientific?

Engineered Excellence from India’s Leading Reactor Manufacturer

  • In-house design & fabrication using precision equipment

  • Quick lead time and global shipping

  • Trusted by research institutions, CROs, and pharmaceutical companies

  • Service support & custom installation

  • Cost-effective without compromise in quality

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