Multipurpose Pilot Plant for Process Development & Scale-Up
Engineered for Precision. Built for Versatility.
Aarohi Scientific presents a world-class Multipurpose Pilot Plant designed for demanding chemical, pharmaceutical, and process R&D applications. Built with precision-engineered borosilicate glass and high-performance components, this pilot-scale system ensures unmatched visibility, versatility, and corrosion resistance.
Whether you’re involved in process development, scale-up studies, kilo lab synthesis, or cGMP batch production, this system adapts to your changing needs with its modular, reconfigurable architecture. Available in capacities from 20L to 500L, our pilot plants support batch and semi-batch operations with full vacuum and temperature control capabilities. We are leading and trusted glass pilot plant manufacturer India.
Key Features
Full View Jacketed Glass Reactors: Available in cylindrical or spherical designs with oil heating/cooling baths.
Modular Distillation Overhead: For seamless rectification, reflux, and phase separation.
Corrosion-Resistant Structure: Built using borosilicate glass 3.3 and PTFE-lined components.
Flexible Utility Integration: Vacuum headers, exhaust lines, gas purging, and multi-liquid addition ports.
High-Efficiency Condensers: HTA ranging from 0.35 to 4.0 m² for fast cooling and condensation.
Solid & Liquid Charging Systems: Supports addition of powders and multiple solvent feeds.
Batch & Semi-Batch Operation
Flexible & Modular Design – Easily reconfigured as per process needs
Vacuum Operation Compatible
Lab to Pilot Scale — Available from 20L to 500L
Applications
Process Development & Simulation
API Manufacturing
Crystallization & Purification
Solvent Recovery
Distillation, Reflux, and Extraction
Kilo Lab & Small-Scale Production
Cryogenic Reactions
Scale-Up Studies
System Configuration
Every process is unique. That’s why Aarohi’s pilot plants are modular and easily upgradable, ensuring that you can scale up or modify configurations as your R&D evolves. Our team supports custom layouts that include:
| Component | Specification |
|---|---|
| Reactor Options | Jacketed / Cylindrical / Spherical Full Glass Reactors |
| Capacities | 20L, 50L, 100L, 200L, 300L, 500L |
| Reactor Material | Borosilicate Glass 3.3 |
| Temp. Range | -80°C to +200°C |
| Pressure Range | Full Vacuum to +0.5 bar |
| Overhead Assembly | Glass Distillation with Packed Column |
| Condenser Types | Shell & Tube or Coil Type |
| Frame Options | SS304 / MS Powder Coated / Flame-Proof |
| Utility Support | Oil Heating/Cooling Bath, Vacuum Line, Temp. Control |
| Instrumentation | Pt-100 Sensor, Digital Temperature Controller, Pressure Gauges |
| Automation | Manual / Semi-Automatic / Fully Automated Controls |
| Standards | cGMP / FDA / CE / ATEX Zone 1 compliant models available |
Standard Models & Specifications
Technical Specifications
| Model | Reactor Capacity | Heating Bath Power (kW) | Addition Vessel | Vapor Line (DN) | Condenser HTA (m²) | Cooler HTA (m²) | Receiver Capacity |
|---|---|---|---|---|---|---|---|
| MPU 20 | 20 L | 4.0 | 2 L | 80 DN | 0.35 | 0.10 | 2L, 5L |
| MPU 50 | 50 L | 6.0 | 5 L | 100 DN | 0.50 | 0.20 | 5L, 10L |
| MPU 100 | 100 L | 9.0 | 10 L | 150 DN | 1.50 | 0.35 | 10L, 20L |
| MPU 200 | 200 L | 12.0 | 20 L | 150 DN | 1.50 | 0.35 | 10L, 20L |
| MPU 300 | 300 L | 18.0 | 20 L | 225 DN | 2.50 | 0.50 | 20L, 20L |
| MPU 500 | 500 L | 24.0 | 50 L | 300 DN | 4.00 | 0.70 | 50L, 50L |
Optional Features
Triple-Wall Reactor for Cryogenic Applications
CIP / SIP Systems for cGMP Compliance
Sampling Devices, pH & Conductivity Monitoring
Solid Feed Ports with Fast-Action Closures
Nutsche Filters / Vacuum Catch Pots / Scrubbers
Explosion-Proof Components
Custom Process Integration with SCADA / HMI
Why Choose Aarohi Scientific?
At Aarohi Scientific, we combine decades of design expertise with modern fabrication techniques to deliver precision Borosilicate pilot reactor system. With a focus on transparency, safety, and user-friendly operation, our glass reactor pilot plants are trusted by R&D labs, pharma innovators, and chemical manufacturers across India and beyond.
Request a Quote or Custom Design
Whether you’re scaling up a new molecule or building a kilo lab from scratch, Aarohi Scientific can tailor a Chemical Pilot Plant System to your exact process.
📞 Call us at +91-7987071180 or 📧 Email: [email protected]